When the present thickness is lower than that, you may want to use countersunk rivets with a low head or apply dimpling like Zapster already mentioned. I'm not looking to develop the bolt capacity. The basic requirement for countersunk head screws is that the head should fit into a countersunk hole with as great a degree of flushness as possible. Hi, When I add a #6-32 countersunk clearance hole to my part using the clearance hole tool I have noticed that the clearance hole size varies depending on the material thickness. What is the absolute minimum steel plate thickness I can use for a tapped hole to put a 1/2" dia. Good luck

The minimum width of a closed lance is two times the material thickness or 1.60 mm (0.06 inch), whichever is greater, and a maximum height of five times the material thickness at a 45-degree angle. 11.1 Bolt resistances.
The minimum distance from a lance to a bend in a parallel plane is eight times the material thickness plus the radius of the bend. Very lightly loaded, if there is a load at all (100-200 lbs. You may also want to take a look at Bruhn, Section D1.18 - D1.22. I mean minimum from a fabrication stand point only. Such bolts should be specified as also complying with BS EN 15048 [21]. A307 bolt?

To achieve this it is necessary for both the head of the screw and the countersunk hole to be controlled within prescribed limits. The following is the default clearance countersink for a #6-32 flat head screw. When you know the height of the rivethead, you know the minimum thickness.
tension). Figure 18.7 and Table 18.5 give dimensions. The types of bolts covered are: Classes 4.6, 8.8 and 10.9, as specified in BS EN ISO 4014 [29], BS EN ISO 4016 [31], BS EN ISO 4017 [30] and BS EN ISO 4018 [32], assembled with a nut conforming to BS EN ISO 4032 [33] or BS EN ISO 4034 [34]..


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